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We are a premier German abrasive enterprise subsidiary, operating three state-of-the-art factories across 50.000 square meters, dedicated to delivering superior products with excellent logistical connectivity. We are a high-tech enterprise integrating R&D, production, and sales, dedicated to providing customers with high-quality grinding solutions.
We provide customized product services in terms of shape and size to meet the specific needs of different customers.
Our products come with a 3-year protection period to ensure your peace of mind and security during use.
Some products use imported raw materials to ensure high efficiency, safety and environmental protection.
1. Characteristics of abrasives TObrasives are fundamental materials in grinding and polished processes, recognized for their ability to shape and refine surfaces. Its properties, such as hardness, structure and union agents, play a key role in their performance in various applications. Type of abrasive Code Characteristics Applications Rank of use Brown aluminum oxide A High tenacity, excellent wear resistance, profitable Ideal for general grinding of metal materials Suitable for the processing of common metal pieces such as steel and iron White aluminum oxide Wa High hardness, purity and resistance superior to wear Perfect for precision grinding and surface finishing, especially in hard materials Suitable for stainless steel and high hardness alloys Monocrystalline aluminum oxide SA Dense crystalline structure, highly durable Used for high precision and polishing grinding of special pieces Ideal for precision molds and manufacturing complex components Microcrystalline aluminum oxide Ma Microcrystalline structure, exceptional wear resistance Adequate for ultraprecisa grinding and complex surface treatments Perfect for optical glass and components of precision instruments Black silicon carbide C High hardness, strong cutting power, profitable Ideal for grinding of non -metallic materials such as glass and ceramics Suitable for the processing of glass and ceramic items Green silicon carbide GC Extremely high hardness, high purity, efficient cutting Perfect for high precision processing of non -metallic materials Ideal for semiconductor materials and optical components Brown aluminum oxide (Pa) PA Good durability, low cost Suitable for general industrial grinding and surface treatment Ideal for the raw rectified of large -scale metal pieces 2. Hardness The hardness of a grinding tool refers to the ease or difficulty with which abrasive grains are detached from their surface under external force. The tools with grains that emerge easily have a low hardness, while those with firmly adhered grains exhibit high hardness. In China, the hardness of grinding tools is classified into seven main levels and 14 sub -levels. The choice of proper hardness depends mainly on the hardness of the material to be processed. Other factors to consider include the contact area between the tool and the workpiece, the shape of the piece, the grinding method, the cooling techniques and the type of union agent used. 3. Structure The structure of a grinding tool describes the density or spacing of abrasive grains within it, generally expressed as the percentage of abrasive volume. A densest structure, where grains are less likely to detach themselves, helps maintain the shape of the tool and is ideal for grinding, heavy grinding or intermittent tasks. On the other hand, a more loose structure prevents grain dullness, improves cutting efficiency, generates less heat during grinding and reduces the risk of burns or deformations in the piece. This makes it suitable for soft but resistant materials, heat -sensitive components, thin parts or grinding with large contact areas. 4. Union agents Union agents act as the adhesive that connects abrasive grains, forming a grinding tool with a defined geometric shape. The most common union agents include ceramics, resin and rubber. Ceramic Union agents (previously encoded as "A", now "V") are widely used thanks to their high porosity, upper grinding efficiency, minimum wear and ability to maintain the geometric shape of the wheel. This makes them the most popular option in the industry. 5. Grain size Grain size selection for a grinding tool depends on the desired surface finish of the piece and production efficiency requirements. Different grain sizes are adapted to specific applications, guaranteeing optimal results according to quality and production needs. Application range according to grain size: 36# ~ 100# : Ideal for thick grinding, perfect to shape and eliminate material on hard surfaces. 120# ~ 150# : Suitable for intermediate finishing, offering a balance between efficiency and superficial softness. 180# ~ 240# : Excellent for fine finish grinding, providing a softer finish in delicate pieces. 240# ~ W20 : Perfect for precision grinding, ensuring high quality finishes in complex components. W20 (Ultra-Fino) : Optimal for ultrafino polishing, achieving a mirror finish in sensitive materials.
Cutting discs, essential tools in industrial production and daily processing, have a wide variety of colors ranging from metallic gray to vibrant tones such as red, yellow, green, blue and even multicolored compound designs, which are fascinating in sight. This diversity does not respond solely to aesthetic purposes, but reflects deep considerations on processes, functionality and market demands. This article explores the reasons behind the variety of colors of the cutting discs from four perspectives: materials, functional differentiation, market demand and production processes, revealing the scientific and practical logic that underlies them. 1. The properties of the materials determine the color base The color of the cutting discs is intimately linked to the materials used in its manufacture. These discs are usually composed of abrasive (such as aluminum oxide, silicon carbide or circumfus corindon), binders (resins, ceramics or metals) and reinforcement materials (such as fiberglass). The chemical composition and physical properties of abrasives and binders directly influence the color of the disc. For example, aluminum oxide abrasives tend to present brown or reddish tones, while silicon carbide are usually green or black. The choice of the binder also modifies the color: resin binders usually give dark or brown green tones, while ceramics can generate light or white gray tones. In addition, coloring or pigments added during the manufacturing process affect the final color of the disc. These pigments are used to improve visual identification or meet brand customization needs. For example, some manufacturers incorporate specific pigments to create a single color identification according to the use or level of disk performance. This variation based on materials and processes establishes the bases for the diversity of colors on the cutting discs. 2. Visual identification for functional differentiation Another key reason for the diversity of colors on cutting discs is the need for functional differentiation. In industrial production, cutting discs are used to process various materials such as metals, ceramics, stones and wood, each with specific characteristics of hardness, tenacity and chemical properties that require discs with particular properties. To facilitate rapid identification, manufacturers use colors to distinguish discs according to their purpose. For example, green discs are usually allocated to the stainless steel cut, since they contain suitable silicon carbide abrasives for high hardness metals; Red or brown discs, on the other hand, are commonly used for common steel, given that their main component is aluminum oxide, cheaper. Also, the grain size (roughness) of the disc is also distinguished by colors. For example, a fine grain disk can be designed in light tones, while one of coarse grain can be dark tones. This colored coding system not only optimizes work efficiency, but also reduces the risk of operational errors, especially in high intensity industrial environments and accelerated rhythm, where the intuitivity of color identification is crucial. 3. Market demand and brand strategy Market competition and brand strategies are important driving forces for colors diversification on cutting discs. In the global tool market, the main brands use unique color designs to increase the recognition of their products. For example, a recognized brand can focus on blue discs to highlight its high wear and capacity resistance and precise cutting capacity, while another can opt for red to emphasize its economy and versatility. This chromatic differentiation not only facilitates the choice of consumers, but also visually reinforces the brand image. In addition, the personalized needs of consumers encourage colors diversification. With the rise of the culture of "do it yourself" (DIY), more and more individual users acquire cutting discs for household decoration projects or manual works. These users prefer products with bright colors and novel designs that meet aesthetic or collection needs. Some manufacturers even launch limited editions of colored discs to meet customization demands in specific markets, further enriching the chromatic variety. 4. Technological production and innovation process Advances in production processes also make possible the diversification of colors on cutting discs. Modern manufacturing technologies allow manufacturers to adjust the color of the discs without compromising their performance. For example, by improving the formulation of resin binders, various types of pigments can be incorporated without affecting discs resistance. In addition, the application of laser marking technologies and surface coatings allows to add multicolored patterns or degraded effects in the final production stages, increasing visual attraction. It is remarkable that some high -end cut discs use composite materials or coating technologies, such as the application of titanium or nitruro on the surface to improve wear resistance and high temperatures. These coatings provide a metallic brightness or unique colors, such as gold or purple, combining functionality and aesthetics. This chromatic innovation promoted by technology not only improves product performance, but also satisfies market demand for high -value added products. Summary In conclusion, the diversity of colors on the cutting discs is due to the combined influence of material properties, functional differentiation, market demand and production processes. The choice of materials and binders establishes the basis of color, the need for functional differentiation optimizes efficiency through colored coding, market competition and brand strategies encourage diversification of chromatic design, and advances in production technology provide support for colors innovation. These factors converge to make cutting discs not only efficient industrial tools, but also products that combine practicality and aesthetics. In the future, with the constant appearance of new materials and processes, the colors of the cutting discs could become even more varied, and even incorporate intelligent elements, such as indicating the degree of wear or working state through color changes. In any case, the chromatic diversity of cutting discs will continue to show their unique charm at the intersection between market functionality and demand.
There are so many choices when we got asked which cutting disc is the best? Cutting discs are in difference widths as well as a range of abrasive grain and bond options. Buddies is supplying several different thin cutting discs options as well as many thicker cutting discs for heavier cutting applications. Below is our guide to choosing the suitable cutting disc for your special applications. If you’re using a low-power angle grinder and need extra torque, investing in a high-end cutting disc isn’t worthwhile—it won’t deliver the performance you need. As a general rule, thicker metals require more torque, meaning you’ll need a more powerful machine. For stainless steel fabrication, where materials are typically 1.2mm or 2mm thick, we suggest using a grinder with at least 900 watts. When working with heavier metals, a 1000-watt grinder is a better choice. To guarantee optimal results, we test our products on 1700-watt machines. Does Disc Size Matter? This comes down to simple calculations. Many users prefer 115mm discs because they used to be lighter, though this isn’t always the case with newer models. Often, the motor size is identical for both 115mm and 125mm grinders from the same brand. For instance, the Metabo WE 1500-125 RT has the same motor body as its 115mm counterpart. Comparing cutting depth: A 115mm disc offers 16.5mm of usable cutting depth. A 125mm disc provides 21.5mm of usable cutting depth. That’s a 30% increase in cutting capacity with the larger disc. Thin vs. Thick Cutting Discs: Which is Better? Safety plays a major role here. A 1mm thin disc will: Cut faster than a 1.6mm disc, but there’s a downside. Wear out quicker. Bend during use. We’ve seen discs used for curved cuts, but this is risky—excessive side pressure can cause them to break. For metals thicker than 2mm, we do not suggest to use too thin discs. Thicker discs, on the other hand, offer greater stability, allowing for higher-pressure cutting. Are Metal and Stainless Steel Cutting Discs the Same? Budget discs designed only for steel differ from stainless steel discs in two key ways: Abrasive Quality – Unless labeled as iron-free, standard discs shouldn’t be used on stainless steel, as they can cause rust. Stainless steel is harder to cut, so Buddies stainless steel cutting discs use superior abrasives. Resin Bond – Our Industrial Line discs use an AP9BF bond. The "P9" indicates the bond type—too hard, and the disc loses efficiency; too soft, and it wears out fast. Thanks to the balance between abrasive quality and bond strength, Buddies discs perform equally well on both steel and stainless steel. Are Premium Cutting Discs Worth It? It depends. If your discs often get damaged before wearing out, premium options may not be cost-effective. Buddies’s high-end discs use zirconia and ceramic abrasives for faster, cooler cuts. Advanced bonding technology extends their lifespan by reducing wear while maintaining cutting efficiency. Combined with specialized grinding aids, these discs outperform standard options. If your grinder has strong torque and you can maximize disc usage, Buddies Top Line and Ultra discs will save you money in the long run. Safe Cutting Disc Practices: Cutting discs cause more injuries than any other abrasive product—usually due to misuse. Common accidents include finger injuries. Follow these guidelines: Do: Inspect discs for cracks or chips before use. Unplug the grinder when changing discs. Wear gloves and safety glasses. Always use the safety guard. Don’t: Exceed the disc’s maximum speed rating. Quality Assurance: For reliable cutting and grinding products, choose discs that meet international standards EN12413. All Buddies discs are strictly adhere to this standard. Which Disc is Right for You? General stainless steel/light steel cutting: 1.2mm Industrial Line discs. High-performance stainless cutting: 1mm Top Line discs. Thick steel/stainless steel: Top Line 1.6mm or 2.5mm discs. Titanium exhaust systems: Action 125mm discs are unbeatable.
Meta Description: Know the detailed process for manufacturing brown corindon cutting discs, from the selection of raw materials to quality tests. Discover how these abrasive tools guarantee an efficient cut for metal, stone and concrete. Introduction Brown corindon cutting discs are essential abrasive tools for cutting metal, stone and concrete. Its hardness and wear resistance make them ideal for high intensity cutting tasks. The manufacturing process includes multiple steps, from the preparation of raw materials to the final quality inspection. Below is a complete description of the process. Preparation of raw materials Brown corindon grain: recognized for its hardness and durability, the brown corindon is the main abrasive. We recommend the Superrock brand, which offers customizable grains with F14 to F120 sizes according to the needs of the product. Substrate: The substrate, made of fiber fabric, steel mesh or metal networks, reinforces the resistance and tenacity of the disc. Common substrates include fiber or steel reinforced materials. Getting binder: resins (such as phenolic resin), metallic or ceramic binders fix the grain to the substrate, ensuring the integrity of the disk during use. Resin binders are the most used. Additives: Chemical additives such as tightening, antioxidants or anti -crust agents can be included to improve performance. Sieve and mixture of grains School: The brown corindon grain is filtered to guarantee a uniform size, complying with the design specifications. Grains are too large or small to maintain cutting efficiency. Mix: the grains, the binder and the additives are mixed in precise proportions, ensuring a uniform distribution to avoid an unequal cutting yield. Coating and pressing Coating: The mixture of grains and binder is applied to the surface of the substrate, usually fiber fabric or metal mesh, to reinforce the structure of the disc. Press: the covered substrate and the mixture are placed in a mold and presses with a hydraulic press. Compact controlled pressure the materials, ensuring a uniform distribution of grain and adhesion without damaging the substrate. Drying and curing Drying: pressed discs are dried at low temperatures to eliminate moisture and surplus solvents, avoiding damage to the substrate or binder. Curate: For discs with resin binders, drying is followed by the cure. The discs are heated to 150–180 ° C to harden the binder, guaranteeing durability and structural stability. The cure time varies according to the disk specifications and the type of binder. Cooling and demolding Cooling: Cured discs gradually cool at room temperature to avoid cracks due to thermal stress. SMOKING: Cooling discs are removed from molds and inspected to detect cracks, defects or loose grains. Cut and cut Cutting: Irregular edges are smoothed with rectifying or cutting machines to guarantee aesthetic plain and quality. Cut: the discs are cut according to the final specifications (for example, diameter, thickness) using precision methods such as laser cut or drilling to meet the dimensional requirements. Quality inspection Visual inspection: cracks, deformations or grain detachment are verified. Hardness test: A durometer confirms the disk ability to perform cutting tasks. Undage resistance test: laboratory tests evaluate the durability of the disk during use. Balance test: specialized equipment ensures that the disc is balanced to avoid vibrations during operation. Impact resistance test: Disc the ability to withstand high speed cuts is confirmed without fracturing. Packaging and storage Packaging: The approved discs are packaged according to customer requirements, using plastic bags, cartons or wooden boxes to protect them during transport. Storage: discs are stored in dry and well ventilated places to avoid moisture or high temperatures, which can affect their quality. Discs with resin binders must protect themselves from direct sunlight or humid environments to maintain the stability of the binder. Conclusion The manufacture of brown corindon cutting disks includes the selection of raw materials, mixing, coating, pressed, curing, cutting and rigorous quality tests. Each stage is crucial, since any carelessness can affect the performance and life of the disk. A strict control of the process and thorough inspections guarantee that these discs offer efficiency, stability and safety in cutting applications.
Nows days the brushless angle ginders are more and more popular, there is trend to replace the traditional grinders with brush, I'd like to list its advantages for reference: Higher Efficiency & Power Output Eliminates energy loss from brush-commutator friction, improving power output by ~20-30% compared to brushed models. Maintains consistent speed under load with minimal RPM drop. (This is the main advantage of our products.) Longer Lifespan & Lower Maintenance No carbon brushes to replace, reducing wear. Lifespan is 3–10x longer than brushed motors. Fewer replaceable parts. Cost Savings Saves on consumables (e.g., carbon brushes) and reduces downtime for repairs. Lower long-term operational costs despite higher upfront price. Enhanced Safety & Control No sparks: Safer in flammable environments. Soft-start: Prevents sudden torque surges, reducing kickback risks. Auto-shutdown: Stops if power is interrupted, preventing accidental restarts. Improved Ergonomics & Performance Lighter weight (e.g., 125mm models replace heavier 150mm brushed units). Adjustable RPM (e.g., 3-speed settings on some certain models). Material Savings Reduces disc/abrasive wear by ~15–44% due to stable RPM under load. Key Differences: Feature Brushless Brushed Motor Type Electronic commutation (no brushes) Carbon brushes + commutator Torque 30%+ higher under load Lower, drops significantly under load Noise Quieter (no brush friction) Louder Durability 10,000+ hours 1,000–3,000 hours Trade-offs Disadvantages of Brushless: Higher initial cost; complex electronics may require professional repair if damaged. Brushed Use Cases: Still preferred for low-budget or intermittent tasks where longevity is less critical.
Introduction: Chinese metal scenario Expo From May 20 to 23, 2025, the 23rd Chinese Expo Metal Fair was held, together with the 18th Chinese Pressure Foundry Exhibition and the 18th Exhibition of Chinese non -ferrous materials, at the Tianjin International Exhibition Center. This top -level event brought together leaders, innovatives and professionals of metal processing, pressure foundry and non -ferrous materials. Buddies Abrasives Group, a reliable name in the export of high quality abrasive products, took this opportunity to present its avant -garde solutions. Our participation sought to strengthen the global recognition of the brand, introduce our latest abrasive tools - such as cutting discs, grinding discs, abrasive tapes, sandpaper and angular amolars - and connect with international buyers. This review highlights our tour, achievements and insights obtained during this dynamic event. Preparation and stand out of the stand The preparation was key to our success in Metal China Expo 2025. Our team meticulously planned every detail, from the design of an attractive stand in S2-B11 to the healing of a diverse product line. The stand presented a modern design with vibrant exhibitions that showed our premium cutting discs, lasting grinding discs and versatile abrasive ribbons. This year, the focus was on the cut -off discs and the improved 2.0 ceramic grinding discs, which received the prestigious golden prize from the exhibition for its innovative design and performance. We also distribute multilingual brochures and catalogs, reaffirming our commitment to quality and innovation in the abrasive industry. Activities and interactions The four-day event was full of attractive activities in our stand S2-B11. We collaborate with three leading manufacturers of angular grooves and cutting machines, jointly organizing the stand to present a complete range of tools and accessories. This alliance allowed to demonstrate the perfect compatibility of our abrasive products with their team, impressing visitors with integrated solutions. Throughout the exhibition, our team made individual consultations, addressing questions about personalized abrasive solutions. The media coverage amplified our presence, with interviews that highlighted the role of Buddies Abrasives Group in the advance of abrasive technology. The enthusiasm around our stand stressed our growing reputation in the global market. Customer achievements and comments Our participation in Metal China Expo 2025 paid promising results. We connect with a diverse group of international clients from countries such as Brazil, Spain, Türkiye and India, maintaining significant dialogues that laid a solid base for future associations. Visitors showed a genuine interest in our cutting discs for foundry and the award -winning 2.0 ceramic grinding discs, praising their durability and performance. Industry's pairs comments highlighted our innovative approach, consolidating our position as a reliable exporter of abrasive solutions. These positive interactions motivate us to explore new opportunities and strengthen our global network. Learned Lessons and Future Perspectives Reflecting on the event, we obtained valuable learning. Programming meetings in advance was effective to maximize the commitment, while adjusting demonstrations schedules could improve the management of busy periods. In the future, Buddies Abrasives Group is excited to participate in upcoming international foundry exhibitions and hardware fairs to expand our reach. We will continue to refine our product range according to the comments, focusing on sustainable abrasives and accessories of improved tools, to meet the changing demands of the metallurgy industries and pressure foundry. Conclusion: A milestone for Buddies Abrasives Group Participating in Metal China Expo 2025 marked a significant milestone for Buddies Abrasives Group. This event not only showed our commitment to excellence in abrasive products, but also opened doors to new business opportunities with global partners. We are especially proud of the recognition received by our series of ceramic grinding discs 2.0, which inspires us to continue pushing the limits of innovation. From now on, we are determined to redouble our efforts, offering clients even better products and services. We extend our thanks to our dedicated team, valuable customers and organizers of the event for making this success possible.
Abrasive is the material of a certain hardness and density that make other materials to be processed by removing the material itself. The most popular usage is to make abrasive products for cutting or polishing purpose. Abrasives are classified according to hardness, grain size and abrasive material. Each of these variables will affect the final result of the abrasive products made, so if you want to make good abrasive products, must choose correct and good quality abrasives. Abrasive products are sorted to many kinds, based on their structure and application, they can be classified into two primary categories: Bonded Abrasives and Coated Abrasives. Each type has distinct products, uses, and characteristics. 1. Bonded Abrasives Bonded abrasives are rigid tools formed by bonding abrasive grains (e.g., aluminum oxide, silicon carbide) with a binder. They are widely used for precision grinding and cutting. Products and Applications: Grinding Wheels: Available in shapes like flat, cup, or dish, they are used for surface grinding, cylindrical grinding, and sharpening tools. Ceramic-bonded wheels suit heavy-duty tasks, while resin-bonded wheels excel in precision polishing. Cutting Discs: Designed for slicing metals, ceramics, or stone. Resin-bonded discs are common for handheld cutting tools. Oil Stones : Used for manual sharpening or finishing metal surfaces. Superabrasives (Diamond/CBN Wheels): Employed for ultra-hard materials like cemented carbide or glass, offering high wear resistance. Features: High rigidity and durability for precise material removal. Varied binders (ceramic, resin, rubber, metal) determine heat resistance and flexibility. 2. Coated Abrasives Coated abrasives consist of abrasive grains adhered to a flexible backing material. They are ideal for irregular surfaces and large-area finishing. Products and Applications: Sandpaper/Sandcloth: Used for woodworking, metal deburring, or automotive bodywork. Waterproof variants (e.g., WET/DRY sandpaper) prevent clogging. Abrasive Belts: Mounted on belt grinders for rapid material removal on flat or curved surfaces, such as stainless steel sheets or furniture. Abrasive Discs/Flap Wheels: Applied in polishing composites, plastics, or welds. Non-woven abrasive discs are softer for delicate surfaces. Sanding Sponges: Flexible tools for contoured surfaces like automotive repairs. Features: Flexibility and adaptability to complex shapes. Backing materials (cloth, paper, plastic) and grit sizes (coarse to ultra-fine) cater to diverse needs. 3. Key Differences Aspect Bonded Abrasives Coated Abrasives Structure Rigid, fixed abrasive grains Flexible, grains on a backing Precision High (e.g., CNC grinding) Moderate (suitable for contours) Applications Heavy cutting, precision machining Large-area sanding, polishing Heat Resistance Better (ceramic/metal bonds) Lower (limited by adhesives) 4. Specialized Categories Non-Woven Abrasives: Made from nylon fibers impregnated with abrasives, used for light polishing or cleaning. Superabrasive Tools: Include diamond/CBN-coated products for extreme hardness materials. In summary, bonded abrasives prioritize precision and durability, while coated abrasives excel in versatility and ease of use. Selecting the right type depends on material hardness, surface geometry, and desired finish quality. If you need abrasive products, contact BUDDIES. Buddies abrasives is a group company that have factory in Jiaxing producing bonded abrasive products such as cutting & grinding wheels, and etc. The factory in Suzhou is producing coated abrasive products such as sanding belts, sand paper, sanding discs and etc. The other factory in Guangzhou is producing flap discs, flap wheels, fiber discs and etc. Our wide products line, good quality and service will meet most of your requirements.
Comprehensive Classification of Flap Discs: Flap discs, critical tools in grinding and polishing applications, are engineered to meet diverse industrial and consumer needs. As a senior abrasive material sales professional, I categorize flap discs based on material composition, grit size, structural design and application. This classification system, supported by technical data and market trends, enables tailored recommendations for clients in metalworking, automotive, aerospace, and DIY sectors. 1. Material-Based Classification The abrasive material defines a flap disc’s durability, cutting efficiency, and suitability for specific substrates. 1.1 Aluminum Oxide (Al₂O₃) Features: Cost-effective, high hardness, and excellent heat resistance. Common ideal for mild steel, stainless steel, and cast iron . Market Share: Dominates 65% of China’s flap disc market due to affordability. Applications: Deburring, surface finishing, and weld grinding. 1.2 Calcined Aluminum Oxide This material is high tempreture treated Aluminum Oxide, color is more dark and more durable than normal A/O. 1.3 Zirconia Alumina (ZrO₂-Al₂O₃) Features: Combines zirconia’s toughness with alumina’s sharpness. Suitable for high-stress applications like stainless steel grinding. Performance: 30% longer lifespan than standard alumina in stainless steel applications. 1.4 100% imported Zirconia Due to the imported higher grade and special treated zirconia material, this one serve more sharper and better hand feeling than Zirconia Alunina. 1.5 Ceramic Abrasives Features: Synthetic corundum with microfracture properties. Reduces heat buildup during prolonged use. Applications: High-speed grinding of titanium alloys and aerospace components. 2. Grit Size Classification Grit size determines material removal rate and surface finish quality. 2.1 Coarse Grits (40–80#) Function: Aggressive material removal for stock shaping. Typical Use: Weld grinding, rust removal on heavy machinery. Market Demand: 40% of industrial users prioritize coarse grits for repair work. 2.2 Medium Grits (100–150#) Function: Balanced cutting and finishing for automotive body panels. Technology: Zirconia-based discs reduce swirl marks by 40%. 2.3 Fine Grits (180–240#+) Function: Polishing and high-luster finishes on stainless steel appliances. Innovation: Multi-layered abrasive layers extend wheel life by 25%. 3. Structural Design Classification The physical construction of flap discs impacts performance and usability. 3.1 Flat-Back Flap Discs (Type 27) Features: Rigid fiberglass backing for stability. Ideal for flat surfaces. 0-15°grinding. Applications: Flat surface grinding, like steel plates. 3.2 Warping-back Flap Discs (Type 29) Features: The warping-back allow more flexible grinding and hand feeling. 15-25°grinding. Applications: Flat surface grinding, little curved allowed. 3.3 Contour Flap Discs Features: Curved or tapered designs for 3D surfaces. 15-25°grinding. Applications: Curved surface grinding, leg of a fillet weld. 34. Visible Flap Discs Features: Open design make the workpiece is visible when grinding. Benefits: Easy to control the extent of grinding, for more precise. 4. Application Classification Different application is suitable for different type of flap discs. 4.1 Normal steel, cast iron: Normally use Aluminum Oxide or Calcined A/O for better cost preformance. 4.2 High alloy steel and stainless steel: Normally choose Zirconia Alumina or 100% imported Zirconia for higher efficiency and workpiece surface protection. 4.3 Titanium alloys and aerospace components: Always choose Ceramic flap disc for high speed grinding with better performance. 4.4 Non-ferrous like aluminum and alloy Due to the adhesive alunimum dust, we have to choose the special coated flap disc. Conclusion Understanding flap disc classifications — from material properties to structural design & applications, it is essential for abrasive suppliers to address niche market demands.
Hey there! So, you know those super handy grinding wheels we use in factories? They're not just for show! Let's chat about some cool tricks you can do with them, shall we? First off, imagine you're working on a lathe, right? Normally, you'd spend ages manually sharpening tools with a grinding wheel. It's boring and tiring, right? Well, guess what? There's a smarter way! Some clever folks found out that using a resin-bonded grinding wheel can speed things up big time. Yep, you heard that right! It cuts down the sharpening time like crazy. So, here's how it goes down. You attach a special disc-shaped grinding wheel to your lathe. It's got resin holding all those tiny abrasive grains together. Then, you set up your tool holder just right, making sure it lines up perfectly with the wheel. Next, fire up the lathe and let the wheel spin like crazy! As it does, you gently press the tool against the wheel, and voila! It starts shaving off material like butter. In no time, you've got a perfectly sharpened tool ready to go. But wait, there's more! This method isn't just for speed. It's also super precise. You can control how much material you remove with ease, thanks to the wheel's consistent performance. Plus, it works wonders for different materials, like steel, aluminum, and even tougher stuff like titanium. Now, let's talk about another cool use for grinding wheels – cutting! Yep, you can use them to slice through materials like a hot knife through butter. Whether it's metal, plastic, or wood, grinding wheels can handle it all. They're super versatile and can cut through thick materials with ease. And guess what? Grinding wheels aren't just for professionals. They're super handy for DIY enthusiasts too! Whether you're working on a small project at home or fixing up some old furniture, a good grinding wheel can make your life a whole lot easier. But remember, safety first! Always wear protective gear like goggles and gloves when using grinding wheels. They can be pretty dangerous if you're not careful. So, keep those safety precautions in mind, and you'll be grinding like a pro in no time! So, there you have it! Grinding wheels aren't just for factories anymore. They're super handy tools that can make your life easier, whether you're a pro or a DIY enthusiast. So, next time you need to sharpen a tool or cut through some material, give grinding wheels a try. You won't regret it!
Dear Valued Customer, Join Us at the 137th Canton Fair! Booth 13.1F27 | Apr 15-19New Ceramic Abrasives – Precision, Durability, and High Performance. For: Metal, Automotive, CompositesVisit For: Live Demos, Trade Discounts, Solutions If you’re attending, we’d love to meet! Find us at Hall 13.1.
Grinding wheel is one of the most widely used grinding tools, mainly used in the grinding of various metal or non-metal parts, and according to different types and specifications of grinding wheel Some processing situations. The following editor will introduce some common grinding wheels to help you have a better understanding of this tool. 1. Ceramic grinding wheel Ceramic grinding wheel has good heat resistance, sharp cutting, high grinding efficiency, good polishing effect, smooth and uniform surface treatment and high consistency. Ceramics are fragile, but some surfaces need to be polished just after firing, so they are polished with ceramic grinding wheels. The above-mentioned characteristics fully prove that ceramic grinding wheels are friendly to fragile ceramics. Grinding wheel 2. Cutting wheel The cutting wheel is a thin, tough cutting tool with a wide range of uses, such as cutting some metals, ceramics, marble, rails, roads, glass, etc. Therefore, the use of cutting wheel is still very extensive. The cutting wheel is also the most commonly used type of grinding wheel. 3. Grinding wheel Grinding wheels are used for shape processing and correction of metal parts. For example, the surface of many objects needs to be smooth and polished, and the shape correction and so on need to use grinding wheels. Grinding wheels are used for hardware, grinding burrs of castings, removing rust, flashing, repairing surface defects, etc.
Dear Valued Partner, We cordially invite you to visit us at the 38th China International Hardware Fair, held from March 24–26, 2025 at the National Exhibition and Convention Center (Shanghai). Find us at Booth T7-175. Why Attend? Explore our advanced abrasives, cutting and grinding solutions for industrial applications. Discover precision-engineered tools designed to enhance efficiency and durability. Discuss customized technical support and global partnership opportunities. As a leader in abrasives technology, we showcase innovations that redefine performance in hardware manufacturing. Let’s collaborate to drive your success. Visit Us: Booth T7-175Date: March 24-26, 2025Venue: National Exhibition and Convention Center (Shanghai)